The characteristics and applications of small gear reducers

2019-04-24

The small gear reducer is a masterpiece among the reduction motors, with high technical content. It is made according to the latest technological requirements. Micro reduction motors not only save space, are reliable and durable, and have high overload capacity, but also have the characteristics of low energy consumption, superior performance, low vibration, low noise, and high energy efficiency. The gears used in the reduction motor products are precision machined to ensure positioning accuracy. The various motors that make up the gear machining configuration of the gear reduction motor assembly form a collective integration, ensuring the quality of product use. The power ranges from 0.1KW to 3.7KW, and there are horizontal and vertical types available. Reduction motors can also be customized according to customer needs.


Coaxial: The coaxial small helical gear reducer motor has the characteristics of compact structure, small volume, beautiful appearance, strong overload resistance, fine transmission ratio classification, wide selection range, low energy consumption, superior performance, reducer efficiency up to 96%, low vibration, low noise, etc. The small gear reduction motor has strong universality, convenient use and maintenance, and low maintenance cost. Moreover, this new type of reduction motor product, Ayong's new sealing device, has good protective performance and strong adaptability to the environment. It can work continuously in harsh environments such as corrosion and humidity.


Two stage cylindrical: The two-stage cylindrical gear reduction motor products have both high-speed and low-speed stages of split flow. The high-speed stage gear reduction motor performs well in split flow, and the gears on the low-speed shaft are symmetrically arranged relative to the bearings, with even distribution of tooth load. The coaxial installation method of gear reduction motors has a compact radial size, but a larger axial size. At the same time, due to the long intermediate shaft, the shaft undergoes significant bending under load, resulting in a more severe load concentration along the tooth width.


Advantages: ① High sealing performance: The output part is equipped with oil seals and O-rings to prevent lubricating grease from flowing back into the gearbox and avoid aging and damage to the oil seal insulation. ② High efficiency: Adopting a new type of stamping silicon steel sheet mold design, the iron core has high precision.


Usage: Small gear reducers are widely used in various industries such as steel metallurgy, environmental water treatment, lifting and transportation, material handling, light industry, medical, ports, airports, automobile production, and electricity. The advantages of using are simplifying design, saving space, extending service life, reducing noise, improving torque and load capacity. The motor junction box of the deceleration motor has undergone certain design modifications and can be directly connected to the frequency converter, suitable for distributed control applications. It can not only achieve simple drive deceleration, but also achieve complex positioning control based on the characteristics and uses of small gear reducers.



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